  {"id":29739,"date":"2018-11-14T10:25:17","date_gmt":"2018-11-14T15:25:17","guid":{"rendered":"https:\/\/digital.hbs.edu\/platform-rctom\/submission\/machine-learning-in-the-chemicals-industry-lyondellbasell\/"},"modified":"2018-11-14T10:25:17","modified_gmt":"2018-11-14T15:25:17","slug":"machine-learning-in-the-chemicals-industry-lyondellbasell","status":"publish","type":"hck-submission","link":"https:\/\/d3.harvard.edu\/platform-rctom\/submission\/machine-learning-in-the-chemicals-industry-lyondellbasell\/","title":{"rendered":"Machine learning in the Chemicals industry: Lyondellbasell"},"content":{"rendered":"<p>Lyondellbasell (LYB) is an integrated Chemicals company, with significant market positions in all major organic materials (example products include plastics and color dyes) and across the value chain from R&amp;D to manufacturing to sales. As the chemicals industry begins to adopt digital innovations, LYB is exceptionally situated to benefit from advances in machine learning; though they have yet to make significant investments in the space, this report contends that LYB\u2019s current status as the most efficient asset operator and it\u2019s access to wide and deep datasets uniquely positions it to improve both its business processes and its product development capabilities.<\/p>\n<p><span style=\"text-decoration: underline\"><strong>The value of machine learning in Chemicals<\/strong><\/span><\/p>\n<p>Machine learning has applications across the entire Chemicals value chain, shown below (simplified):<\/p>\n<p><strong>Exhibit 1: <\/strong>Simplified Chemicals value chain<\/p>\n<p><a href=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4.png\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-29728 alignnone\" src=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4.png\" alt=\"\" width=\"608\" height=\"129\" srcset=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4.png 1158w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4-300x64.png 300w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4-768x163.png 768w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4-1024x218.png 1024w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2018\/11\/Untitled-4-600x127.png 600w\" sizes=\"auto, (max-width: 608px) 100vw, 608px\" \/><\/a><\/p>\n<p><strong>R&amp;D<\/strong>: Chemicals companies rely on their R&amp;D organizations to develop a wide array of product innovations, from big (synthesizing new\/novel plastic polymers) to small (developing new colors to meet customer needs). By deploying machine learning technology to ever expanding datasets, companies can discover new combinations of materials and paints more rapidly.<\/p>\n<p><strong>Feedstock selection<\/strong>: With their newer plants that can accept multiple feedstock sources (e.g., naptha vs. propane vs. ethane), Chemicals companies face constant optimization decisions. As each feedstock produces a different proportion of end products, managers rely on accurate assessment and projections of both input and output prices. Machine learning can support appropriate modelling of commodity supply and demand.<\/p>\n<p><strong>Manufacturing<\/strong>: Like other firms in the industrial sector, Chemicals companies are using machine learning to improve their production processes. Leveraging massive operational datasets and IOT technology across a number of plants, these companies can use machine learning for predictive maintenance (i.e., proactively predict when a machine might breakdown to schedule maintenance) and optimization (i.e., recommend optimal temperatures, pressures, etc. to improve output).<\/p>\n<p><strong>Sales \/ Customer service<\/strong>: At the end of the value chain, companies field a high volume of technical questions from their customers. As in other industries, machine learning can be used to create virtual assistants that can provide quick assistance to customers.<\/p>\n<p>As the Chemicals industry is highly commoditized, the benefits that machine learning brings in terms of efficiency and costs reduction can create significant competitive advantages. A number of LYB\u2019s competitors have started to adopt solutions across the value chain.<\/p>\n<p><strong>Exhibit 2<\/strong>: Competitor solutions<\/p>\n<table style=\"height: 260px\" width=\"811\">\n<tbody>\n<tr>\n<td width=\"109\"><strong>R&amp;D<\/strong><\/td>\n<td width=\"534\"><strong>DOW\/1Qbit<\/strong><a href=\"#_ftn1\" name=\"_ftnref1\">[1]<\/a>: Dow Chemical began a collaboration in 2Q2017 to use quantum computing and machine learning to discover new useful materials and optimize existing formulations<\/td>\n<\/tr>\n<tr>\n<td width=\"109\"><strong>Feedstock selection<\/strong><\/td>\n<td width=\"534\"><strong>Shell<\/strong><a href=\"#_ftn2\" name=\"_ftnref2\">[2]<\/a>: Shell\u2019s Downstream division is using AI to predict supply\/demand for oil (and it\u2019s chemical derivatives) and recommending appropriate refining mixes<\/td>\n<\/tr>\n<tr>\n<td width=\"109\"><strong>Manufacturing<\/strong><\/td>\n<td width=\"534\"><strong>BASF<\/strong><a href=\"#_ftn3\" name=\"_ftnref3\">[3]<\/a>: The German company has partnered with Schneider electric for predictive asset analytics<\/td>\n<\/tr>\n<tr>\n<td width=\"109\"><strong>Sales\/customer service<\/strong><\/td>\n<td width=\"534\"><strong>Shell<\/strong><a href=\"#_ftn4\" name=\"_ftnref4\">[4]<\/a>: Shell has deployed its virtual assistant technology across 151 countries to answer questions around technical properties of products<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><span style=\"text-decoration: underline\"><strong>LYB\u2019s positioning in Machine Learning<\/strong><\/span><\/p>\n<p>LYB is notably behind on adoption of the technology (at least publically). There are no mention of artificial intelligence or machine learning in their annual report or in their previous 3 earnings calls. However, LYB\u2019s operational decisions has potentially made it uniquely positioned to take advantage of this megatrend:<\/p>\n<ul>\n<li><strong>Feedstock flexibility<\/strong>: Roughly 50% of LYB\u2019s assets have flexibility to accept more than one feedstock. While industry benchmarks are not widely available through public sources, LYB\u2019s asset base is known to be best-in-class in this metric, given the investments the company made in their naphtha assets during the shale revolution to accept gas-based feedstock. As such, optimization of feedstock selection would have an outsized impact for LYB<a href=\"#_ftn5\" name=\"_ftnref5\">[5]<\/a><\/li>\n<li><strong>Best-in-class, diversified assets<\/strong>: With over 50 assets across 17 countries producing meaningful volumes for every organic chemical (#6 position or better in every market), LYB has an extensive and ever-expanding dataset to utilize. Moreover, LYB is widely recognized as the most efficient operator in the space (LYB\u2019s EBIT\/employee is over 2x the nearest competitor), and would thus be able to train AI on a truly best-in-class dataset<a href=\"#_ftn6\" name=\"_ftnref6\">[6]<\/a><\/li>\n<li><strong>Acquisitions<\/strong>: LYB\u2019s position as the future industry consolidator will give it access to an even more comprehensive and extensive dataset (LYB recently completed the integration of A. Schulman and is negotiating a purchase of Braskem, the Brazilian national firm)<a href=\"#_ftn7\" name=\"_ftnref7\">[7]<\/a>. Furthermore, LYB could apply the benefits of optimization through machine learning to a wider base of assets.<\/li>\n<\/ul>\n<p><span style=\"text-decoration: underline\"><strong>Recommendations<\/strong><\/span><\/p>\n<p>The obvious recommendation for LYB is to identify partners to develop machine learning solutions, as its competitors have. However, they must also take a number of steps before effective solutions can be implemented:<\/p>\n<ul>\n<li><strong>Improve data capture<\/strong>: LYB should invest in IoT technology across its asset base to effectively capture leading indicators of performance<\/li>\n<li><strong>Integrate\/normalize data<\/strong>: As it continues to grow through acquisition, LYB should take care to carefully integrate and normalize data across ERP systems<\/li>\n<li><strong>Identify and prioritize highest value opportunities<\/strong>: Finally, LYB should take care to invest selectively to maximize ROI. Where is machine learning truly needed? (as opposed to simple automation)<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><span style=\"text-decoration: underline\"><strong>Questions for discussion<\/strong><\/span><\/p>\n<p>What are the implications for proprietary data as companies partner with third parties for machine learning solutions?<\/p>\n<p>(777 words)<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"#_ftnref1\" name=\"_ftn1\">[1]<\/a> Dow Chemical Company, \u201cDow and 1QBit Announce Collaboration Agreement on Quantum Computing.\u201d Dow Global, 21 June 2017, www.dow.com\/en-us\/news\/press-releases\/dow-and-1qbit-announce-collaboration-agreement-on-quantum-computing, accessed November 2018<\/p>\n<p><a href=\"#_ftnref2\" name=\"_ftn2\">[2]<\/a> Maxine-Laurie Marshall, \u201cShell taps into AI to streamline operations and refine customer-centricity.\u201d Fujitsu, August 2017, https:\/\/www.i-cio.com\/strategy\/digitalization\/item\/shell-taps-into-ai-to-streamline-operations-and-refine-customer-centricity, accessed November 2018<\/p>\n<p><a href=\"#_ftnref3\" name=\"_ftn3\">[3]<\/a> Kim Custeau, \u201cImprove reliability in Chemical manufacturing with predictive asset analytics.\u201d Schneider Electric, 6 February 2018, https:\/\/blog.schneider-electric.com\/industrial-software\/2018\/02\/06\/improve-reliability-chemical-manufacturing-predictive-asset-analytics\/, accessed November 2018<\/p>\n<p><a href=\"#_ftnref4\" name=\"_ftn4\">[4]<\/a> Shell, \u201cShell launches AI-powered service for lubricant customers.\u201d Shell, 4 August 2015, https:\/\/www.shell.com\/business-customers\/lubricants-for-business\/news-and-media-releases\/2015\/artificial-intelligence-powered-service-for-lubricant-customers.html, accessed November 2018<\/p>\n<p><a href=\"#_ftnref5\" name=\"_ftn5\">[5]<\/a> Lyondellbasell, Investor Day presentation 2017, Lyondellbasell, 5 April 2017 https:\/\/www.lyondellbasell.com\/globalassets\/investors\/events\/2017\/170403-2017-lyb-investor-day-full-deck.pdf?id=19745, accessed November 2018<\/p>\n<p><a href=\"#_ftnref6\" name=\"_ftn6\">[6]<\/a> Lyondellbasell, Investor Day presentation 2017, Lyondellbasell, 5 April 2017 https:\/\/www.lyondellbasell.com\/globalassets\/investors\/events\/2017\/170403-2017-lyb-investor-day-full-deck.pdf?id=19745, accessed November 2018<\/p>\n<p><a href=\"#_ftnref7\" name=\"_ftn7\">[7]<\/a> Reuters, \u201cOdebrecht, Lyondellbasell to seal Braskem deal by mid-October.\u201d Reuters, 10 July 2018, https:\/\/www.reuters.com\/article\/us-braskem-lyondell\/odebrecht-lyondellbasell-to-seal-braskem-deal-by-mid-october-paper-idUSKBN1K01E7, accessed November 2018<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Despite limited investments to date, the industrial giant is primed to extract benefits from machine learning across its value chain<\/p>\n","protected":false},"author":11406,"featured_media":29740,"comment_status":"open","ping_status":"closed","template":"","categories":[1346,346],"class_list":["post-29739","hck-submission","type-hck-submission","status-publish","has-post-thumbnail","hentry","category-chemicals","category-machine-learning","hck-taxonomy-organization-lyondellbasell","hck-taxonomy-industry-chemical","hck-taxonomy-country-united-states"],"connected_submission_link":"https:\/\/d3.harvard.edu\/platform-rctom\/assignment\/rc-tom-challenge-2018\/","yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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