  {"id":12519,"date":"2016-11-04T17:08:32","date_gmt":"2016-11-04T21:08:32","guid":{"rendered":"https:\/\/digital.hbs.edu\/platform-rctom\/submission\/thinking-outside-the-box\/"},"modified":"2016-11-04T17:08:32","modified_gmt":"2016-11-04T21:08:32","slug":"thinking-outside-the-box","status":"publish","type":"hck-submission","link":"https:\/\/d3.harvard.edu\/platform-rctom\/submission\/thinking-outside-the-box\/","title":{"rendered":"Thinking Outside the Box"},"content":{"rendered":"<p>Every Tuesday\u2014garbage day\u2014I feel a twinge of guilt as I take this week\u2019s pile of Amazon boxes to the curb. \u201cBut, don\u2019t worry, they\u2019ll be recycled\u201d, I reassure myself. I might not be the only millennial with an online shopping problem, but our collective e-commerce habit is contributing to humanity\u2019s much more troubling climate change problem.<\/p>\n<p>The United States containerboard industry produced 35.4 million tons of product in 2014.[1] While overall production growth of containerboard (the type of bulk paperboard used to make corrugated cardboard boxes) has recently been just 1-2%[2], the gains from companies optimizing the design of packaging they use, thus reducing material and freight costs, have been offset by increases in demand from e-commerce companies.[3]<\/p>\n<p>Even though 90% of cardboard is eventually recovered and recycled, greenhouse gases are emitted across the life of a cardboard box.[4] The industry recognizes this and took steps reducing its greenhouse gas emissions by 32% from 2006-2010.[5]<\/p>\n<p>Cardboard is made from raw wood fiber, sourced from a combination of trees and post-consumer recycled material. While certain pulp and paper products can be made from 100% post-consumer recyclables, the durability requirements of the high-quality corrugated cardboard products used for packaging requires the addition of new fiber in all new product. Newly produced cardboard contains an average of 46% recycled fiber.[6] The rest comes from newly harvested trees \u2013 trees that absorb carbon dioxide, helping to abate the impact of greenhouse gases on the earth\u2019s climate. Compounding these effects of deforestation is the industry\u2019s enormous electricity and fuel consumption in the processes of milling, manufacturing, and transporting finished goods to the customer. At the end of its life, the 90% of cardboard that is recycled uses additional energy through this process, while the 10% that ends up in landfills decomposes or is incinerated, emitting methane and carbon dioxide.[7]<\/p>\n<p><figure id=\"attachment_12507\" aria-describedby=\"caption-attachment-12507\" style=\"width: 764px\" class=\"wp-caption alignnone\"><a href=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture1-38.png\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-12507 size-full\" src=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture1-38.png\" alt=\"Lifecycle of Cardboard Product\" width=\"764\" height=\"394\" srcset=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture1-38.png 764w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture1-38-300x155.png 300w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture1-38-600x309.png 600w\" sizes=\"auto, (max-width: 764px) 100vw, 764px\" \/><\/a><figcaption id=\"caption-attachment-12507\" class=\"wp-caption-text\">Figure 1: Lifecycle of Cardboard Product[8]<\/figcaption><\/figure><a href=\"https:\/\/www.packagingcorp.com\/\">Packaging Corporation of America<\/a> (PCA) is the fourth largest producer of cardboard packaging in the U.S., producing over 3.7 million tons in 2015 and generating over $5.7 billion in revenue. The company operates over 100 mills and manufacturing plants, employs 13,000 people, and serves 17,000 customers in 33,000 locations.[9] While industry growth has been muted, PCA has been one of the best performers in the industry over an extended period of time, with the highest volume growth, margins and return on invested capital.[10]<\/p>\n<p><figure id=\"attachment_12544\" aria-describedby=\"caption-attachment-12544\" style=\"width: 794px\" class=\"wp-caption alignnone\"><a href=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture2-11.png\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-12544\" src=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture2-11.png\" alt=\"Packaging Corporation of America Footprint\" width=\"794\" height=\"563\" srcset=\"https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture2-11.png 794w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture2-11-300x213.png 300w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture2-11-768x545.png 768w, https:\/\/d3.harvard.edu\/platform-rctom\/wp-content\/uploads\/sites\/4\/2016\/11\/Picture2-11-600x425.png 600w\" sizes=\"auto, (max-width: 794px) 100vw, 794px\" \/><\/a><figcaption id=\"caption-attachment-12544\" class=\"wp-caption-text\">Figure 2: Packaging Corporation of America Footprint[11]<\/figcaption><\/figure>Recognizing both that their business is a net producer of greenhouse gasses and at risk of increasing environmental regulation (like a carbon tax or cap and trade), and that the company may not remain viable into the future without careful sustainable forest management and use of recycled material, PCA has taken action:<\/p>\n<ul>\n<li>PCA is one of the most vertically integrated players in the industry, with its leased forests, mills and manufacturing plants geographically dispersed across the country. PCA is able to save significantly on transportation costs (primarily from using less fuel) across its supply chain because it sources its fiber from forests near its facilities and customers are typically located no more than 150 miles from a facility.[12]<\/li>\n<li>PCA products include\u00a0no more material than necessary and are shipped in containers that are the most effective size to optimize transportation costs.[13]<\/li>\n<li>PCA uses recycled material consistent with the industry mix and sources 95% percent of its new fiber from sustainably managed forests certified by the<a href=\"http:\/\/www.sfiprogram.org\/\"> Sustainable Forestry Initiative<\/a>.\u00a0Contrary to popular perception, managed forests use land productively and industry-wide have contributed to net replanting with an increase of 14 million acres of total forest area in the U.S. between 2007 and 2012.[14]<\/li>\n<li>PCA sources as much energy as it can from its self-generated byproducts (which produce steam, and thus electricity), and the rest from purchased fuels. In 2015, their mix was 59% from by-products, and 41% purchased fuels (of which 54% was natural gas, 32% wood waste, and 14% coal).[15]<\/li>\n<\/ul>\n<p>While PCA and the containerboard industry as a whole have made concerted efforts to reduce their environmental impact, more could be done. PCA should fully commit to its sustainability initiative, sourcing 100% of its new fiber from SFI managed forestry, and through new technology, push the envelope on the mix of recycled fiber used in new product. And while the reuse of their by-products as fuel sets a commendable standard, it is disappointing not to see a higher mix of low-carbon or renewable sources in their purchased fuels. As the industry moves increasingly towards rightsized packaging, reducing overall production levels, PCA and all of its competitors will need to think through how their revenue models, which have historically been driven solely by volume, will need to evolve into more solutions-based revenue streams such as working with clients to design innovative types of packaging.<\/p>\n<p>(781 words)<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>References:<\/p>\n<p>[1]\u00a0Matt Richtel,\u00a0&#8220;E-Commerce: Convenience Built on a Mountain of Cardboard,&#8221;\u00a0<em>New York Times,\u00a0<\/em>February 16, 2016.\u00a0<a href=\"http:\/\/www.nytimes.com\/2016\/02\/16\/science\/recycling-cardboard-online-shopping-environment.html\">http:\/\/www.nytimes.com\/2016\/02\/16\/science\/recycling-cardboard-online-shopping-environment.html<\/a><\/p>\n<p>[2] Packaging Corporation of America, &#8220;Form 10-K,&#8221;\u00a0<em>United States Securities and Exchange Commissions,\u00a0<\/em>February 26, 2016.\u00a0<a href=\"https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm\">https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm<\/a><\/p>\n<p>[3]\u00a0Matt Richtel,\u00a0&#8220;E-Commerce: Convenience Built on a Mountain of Cardboard,&#8221;\u00a0<em>New York Times,\u00a0<\/em>February 16, 2016.\u00a0<a href=\"http:\/\/www.nytimes.com\/2016\/02\/16\/science\/recycling-cardboard-online-shopping-environment.html\">http:\/\/www.nytimes.com\/2016\/02\/16\/science\/recycling-cardboard-online-shopping-environment.html<\/a><\/p>\n<p>[4] &#8220;Continuous Recycling | PCA,&#8221; Packaging Corporation of America.\u00a0<a href=\"http:\/\/www.packagingcorp.com\/continuous-recycling\">http:\/\/www.packagingcorp.com\/continuous-recycling<\/a><\/p>\n<p>[5] Corrugated Packaging Alliance,\u00a0&#8220;Corrugated Packaging\u00a0Life Cycle Assessment\u00a0Summary Report,&#8221; June 2014.\u00a0<a href=\"http:\/\/corrugated.org\/upload\/2014_Life_Cycle_Assessment_Summary_Report_Final.pdf\">http:\/\/corrugated.org\/upload\/2014_Life_Cycle_Assessment_Summary_Report_Final.pdf<\/a><\/p>\n<p>[6] &#8220;Continuous Recycling | PCA,&#8221; Packaging Corporation of America.\u00a0<a href=\"http:\/\/www.packagingcorp.com\/continuous-recycling\">http:\/\/www.packagingcorp.com\/continuous-recycling<\/a><\/p>\n<p>[7] Corrugated Packaging Alliance,\u00a0&#8220;Corrugated Packaging\u00a0Life Cycle Assessment\u00a0Summary Report,&#8221; June 2014.\u00a0<a href=\"http:\/\/corrugated.org\/upload\/2014_Life_Cycle_Assessment_Summary_Report_Final.pdf\">http:\/\/corrugated.org\/upload\/2014_Life_Cycle_Assessment_Summary_Report_Final.pdf<\/a><\/p>\n<p>[8] Ibid<\/p>\n<p>[9] Packaging Corporation of America, &#8220;Form 10-K,&#8221;\u00a0<em>United States Securities and Exchange Commissions,\u00a0<\/em>February 26, 2016.\u00a0<a href=\"https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm\">https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm<\/a><\/p>\n<p>[10] Packaging Corporation of America, &#8220;Jefferies 2016 Industrials Conference,&#8221; August 9, 2016. <a href=\"http:\/\/phx.corporate-ir.net\/External.File?item=UGFyZW50SUQ9NjQyNzM0fENoaWxkSUQ9MzQ4NDYwfFR5cGU9MQ==&amp;t=1\">http:\/\/phx.corporate-ir.net\/External.File?item=UGFyZW50SUQ9NjQyNzM0fENoaWxkSUQ9MzQ4NDYwfFR5cGU9MQ==&amp;t=1<\/a><\/p>\n<p>[11] Ibid<\/p>\n<p>[12] Packaging Corporation of America, &#8220;Form 10-K,&#8221;\u00a0<em>United States Securities and Exchange Commissions,\u00a0<\/em>February 26, 2016.\u00a0<a href=\"https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm\">https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm<\/a><\/p>\n<p>[13] &#8220;Responsible Business Practices\u00a0| PCA,&#8221; Packaging Corporation of America.\u00a0<a href=\"http:\/\/www.packagingcorp.com\/responsible-business-practices\">http:\/\/www.packagingcorp.com\/continuous-recycling<\/a><\/p>\n<p>[14] &#8220;Managed Forestry | PCA,&#8221; Packaging Corporation of America.\u00a0<a href=\"http:\/\/www.packagingcorp.com\/managed-forestry\">http:\/\/www.packagingcorp.com\/managed-forestry<\/a><\/p>\n<p>[15] Packaging Corporation of America, &#8220;Form 10-K,&#8221;\u00a0<em>United States Securities and Exchange Commissions,\u00a0<\/em>February 26, 2016.\u00a0<a href=\"https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm\">https:\/\/www.sec.gov\/Archives\/edgar\/data\/75677\/000007567716000030\/pkg1231201510k.htm<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Reducing the carbon footprint of cardboard packaging<\/p>\n","protected":false},"author":2542,"featured_media":12520,"comment_status":"open","ping_status":"closed","template":"","categories":[1823,1218,98,14,1791],"class_list":["post-12519","hck-submission","type-hck-submission","status-publish","has-post-thumbnail","hentry","category-cardboard","category-climate-change","category-environment","category-sustainability","category-sustainable-packaging"],"connected_submission_link":"https:\/\/d3.harvard.edu\/platform-rctom\/assignment\/climate-change-challenge-2016\/","yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Thinking Outside the Box - Technology and Operations Management<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/d3.harvard.edu\/platform-rctom\/submission\/thinking-outside-the-box\/\" \/>\n<meta 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